Home Security Panel Industrial Design

Our client wanted to redesign its longest running, most successful home security panel, but did not have the internal design resources to accomplish the job. Primordial Soup worked closely with Digi Wireless Services, providing the industrial design and mechanical engineering resources to get the job done. The goal was to create a slim line, high-tech modern aesthetic that would fit in every home, but would also reflect the innovative nature of their new offering. Psoup developed a very compact, but feature-laden design, taking the design from marker sketches to CAD to production tooling, and participating in pilot product runs of the injection-molded housing parts in China.

Flow-FX Flow-Nail: Intramedullary fixation revolutionized with precision delivery of bone void filler. Designed and engineered by Psoup.

Flow-FX Flow-Nail system illustration with carbon fiber alignment fixture

Detail of a production Flow-FX Flow-Nail

Close-up of the Flow-FX Flow-Nail fenestrated cannula for BVF delivery

Flow-FX Flow-Nail bone void filler delivery illustration

Flow-FX Flow-Nail bone void filler delivery illustration detail

Exploded view of Flow-FX Flow-Nail implant tray

Flow-FX Flow-Nail implant tray with multiple nail sizes

Flow-FX Flow-Nail instrument tray with carbon fiber alignment fixture

Flow-FX Flow-Nail sterilizable instrument tray

Flow-FX Flow-Nail intramedullary fixation system designed and engineered by Psoup

RespirTech InCourage airway clearance system. Industrial design and housing mechanical engineering by Psoup.

RespirTech InCourage PTU Sketch

RespirTech InCourage PTU

Side view of RespirTech InCourage PTU

Exploded view of RespirTech InCourage PTU

Cutaway view of RespirTech InCourage PTU

RespirTech InCourage PTU pediatric vest and hoses

RespirTech InCourage airway clearance therapy system designed by Psoup

Flow-FX Flow-Screw bone void filler (BVF) delivery. Designed and engineered by Psoup.

Flow-FX Flow-screw family

Close-up of cannulated Flow-Screw

Flow-FX Flow screw family

Flow-FX Flow-Screw implant and instrument tray

Flow-FX Flow-Screw bone void filler (BVF) delivery. Designed and engineered by Psoup

Circle Biologics (now Celling Biosciences) Autologous Fluid Concentrator. Industrial design and mechanical engineering by Psoup.

Circle Biologics Autologous Fluid Concentrator

Close-up of Circle Biologics Autologous Fluid Concentrator

Detail of the device mode toggle

Early machined prototype of the device fabricated by Psoup

Proof of concept prototype.

Circle Biologics Autologous Fluid Concentrator designed and engineered by Psoup

Depuy Peak FX hip plate implant system designed and engineered by Psoup

Exploded view of the Depuy Peak FX hip plate implant

Depuy Peak FX hip plate sizing

Close-up of Depuy Peak FX hip plate

Production Depuy Peak FX implant

Detail of Depuy Peak FX implant components

Depuy Peak FX hip plate implant system designed and engineered by Psoup

Flow-FX 2-Can patented biologics delivery. Designed and engineered by Psoup.

Flow-FX 2-Can family

Illustration of 2-Can side port biologics delivery

Flow-FX 2-Can side port detail

Flow-FX 2-Can side port luer and locking inner cannula

Flow-FX 2-Can side view

Flow-FX 2-Can designed and engineered by Psoup

The original Handy Paint Pail engineered by Psoup

Bercom Handy Paint product family

Bercom Handy Paint Tray

Bercom Handy Paint Grid

The original Handy Paint Pail engineered by Psoup

NoninConnect Elite 3240 Pulse Oximeter

The Nonin 3230 Bluetooth® Smart Pulse Oximeter is the first finger pulse oximeter with Bluetooth Smart wireless technology. The 3230 features an easy-to-read display and long battery life (up to 2,200 spot checks on two AAA batteries). Psoup was responsible for initial user studies, industrial design exploration and refinement, and mechanical engineering.

NoninConnect Elite 3240

The Nonin 3230 Bluetooth® Smart Pulse Oximeter is the first finger pulse oximeter with Bluetooth Smart wireless technology. The 3230 features an easy-to-read display and long battery life (up to 2,200 spot checks on two AAA batteries). Psoup was responsible for initial user studies, industrial design exploration and refinement, and mechanical engineering.

Zeno Heat Treat blemish prevention device. Industrial design and mechanical engineering by Psoup.

Zeno Heat Treat packaging design

Zeno Heat Treat blemish prevention device industrial design and mechanical engineering

Laser Vision F30 Protective Eyewear

Protective eyewear with flexible/adjustable rubber temples.

QuickCheck Health UTI Self Test Kit. Industrial design and mechanical engineering by Psoup.

QuickCheck Health is developing rapid over the counter home diagnostic tests for common illnesses such as strep throat, urinary tract infection and many others. Once a consumer tests positive, they can immediately launch an online clinic visit. A clinician then reviews the visit and, if appropriate, a prescription is sent to your pharmacy. Test at home, treat online, it’s that simple.

Psoup created a disposable device, with a $10 cost, that beat a $2000 lab device in repeatability and sensitivity, while contending with a variety of environmental issues such as IR. Psoup and it’s partners developed the entire device from concept to FDA submission.

Psoup was in charge of industrial design, electrical, software and mechanical engineering, as well as packaging, labeling, verification, validation and submission of the 510(k) to the FDA.

QuickCheck Health UTI Self Test Kit packaging design

QuickCheck Health is developing rapid over the counter home diagnostic tests for common illnesses such as strep throat, urinary tract infection and many others. Once a consumer tests positive, they can immediately launch an online clinic visit. A clinician then reviews the visit and, if appropriate, a prescription is sent to your pharmacy. Test at home, treat online, it’s that simple.

Psoup created a disposable device, with a $10 cost, that beat a $2000 lab device in repeatability and sensitivity, while contending with a variety of environmental issues such as IR.

Psoup was in charge of industrial design, electrical, software and mechanical engineering, as well as packaging, labeling, verification and validation.

Zep Vehicle Care Assure System designed by Psoup

Zep Vehicle Care Assure System Tank sketches

Zep Vehicle Care Assure 7.5 gallon tank

Zep Vehicle Care Assure 7.5 gallon tank wall mount

Zep Vehicle Care Assure 15 gallon tank lid

Zep Vehicle Care 7.5 gallon tank

Zep Vehicle Care Assure 7.5 gallon tank

Zep Vehicle Care Assure 15 gallon tank family

Zep Vehicle Care Assure System designed by Psoup

Zyga SImmetry Sacroiliac Joint Fusion System decortication instrument design and engineering

Mobile plate lifter for semiconductor manufacturing client

eno Hot Spot acne treatment and blemish removal device. Industrial design and mechanical engineering by Psoup.

Zeno Hot Spot packaging design

Zeno Hot Spot acne treatment and blemish removal device industrial design and mechanical engineering.

Zeno Pen

JuvaLips lip plumper device. Industrial design and mechanical engineering by Psoup.

Close-up of JuvaLips mouth piece

JuvaLips packaging design

JuvaLips lip plumper device industrial design and mechanical engineering

WhisperPhone Element auditory input tool. Engineered by Psoup.

WhisperPhone Solo auditory input tool. Engineered by Psoup.

WhisperPhone Element engineered by Psoup

Pro.Fit UltiMount

Universal phone mount with adjustable ball and locking system.

Pro.Fit UltiMount

Universal phone mount with adjustable ball and locking system.

Pro.Fit UltiMount

Universal phone mount with adjustable ball and locking system.

3M Bair Hugger Normothermia System

The Bair Hugger system is a convective temperature management system used in a hospital or surgery center to maintain a patient's core body temperature.

Ablation Cart Redesign for Galil Medical

Galil had an initial industrial design concept for their new multi-platform ablation cart, but the usability needed to be improved and validated, and it needed to be manufacturable. Psoup designers and engineers worked together to maintain the original design intent, while improving ergonomics, usability and redesigning for cost-effective manufacturing. Once the general design and manufacturing direction had been developed, Psoup fabricated multiple full-scale prototypes for validation testing with users and performance testing. Psoup engineers then worked closely Galil and the cart manufacturer to optimize the design for production, including providing production drawings and vendor support.

Circle Biologics Fluid Transfer Device

Circle Biologics Plasma Concentrator

Osseus Osse-lign Cable Fixation Instrument Set

Dr. Cole, pleased with the progress on the Alpha Lag project, decided to revitalize an instrument set that was already in human use, but performing poorly. Psoup met all goals of the project by greatly improving the ergonomics, reliability and clean ability of the instrument set as well as contributing to the improved strength of the crimp. This instrument set performs many of the functions of the Anulex Versaclose II, but in the application of fractures of large bones.

Psoup performed the role of project management, the designer of the instruments, and the source of nearly all documents in the DHF, and the DMR. This implant and instrument set is in human use and has be acquired by Synthes.

Coloplast Digitex suture delivery device designed by Psoup

Coloplast Digitex suture delivery device prototypes

Close-up of Coloplast Digitex suture delivery device mechanism

Close-up of Coloplast Digitex suture delivery device needle path

Coloplast Digitex suture delivery device

Coloplast Digitex suture delivery device designed by Psoup

DePuy patella resection guide and clamp. Industrial design and mechanical engineering by Psoup.

Close-up of DePuy patella clamp

DePuy patella clamp

DePuy patella resection guide

DePuy Patella Resection Guide and Clamp

Close-up of DePuy patella clamp prototype

Depuy patella clamp prototype

Detail of Depuy patella clamp prototype

Close-up of Depuy patella resection guide and clamp prototype

Depuy patella resection guide prototype

Machining detail of Depuy patella resection guide prototype

Depuy patella resection guide and clamp design and engineering by Psoup

Osseus Alpha Lag Femoral Nail Implant and Instrument Set

The Osseus Alpha Lag Screw is comprised of a titanium/cobalt chrome implant, an ergonomic and reliable instrument set, and a unique procedure that turns the traditional femoral nailing procedure inside out.

Psoup performed the role of project management, the designer of all implants and instruments, and the source of nearly all documents in the DHF, the DMR as well as a major contributor to the 510(k).

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